FBS-040 Fitting Instructions — Defender 90 200Tdi 1991-1993 LHD Bias valve
Bag-by-bag fitting instructions for your complete braided brake line kit. Every line is supplied in a numbered bag — work through them in order and check each run before you tighten anything.
| Model | Engine | Years | Drive | Spec | SKU |
|---|---|---|---|---|---|
| Defender 90 | 200Tdi | 1991-1993 | LHD | Bias valve | FBS-040 |
Before you start
Brakes are safety critical. Read the brake & clutch line fitting and safety guide in full before fitting — it covers routing and slack, tightening sequence, torque figures and bleeding. If you are not confident, have the kit fitted by a competent garage.
Download these instructions
A print-ready A4 PDF of this page — fitment details, the kit layout diagram and the full bag schedule — to take out to the vehicle.
8 numbered bags
2 x Front Caliper hard line replacements
From Swivel bracket → To Caliper
3 Line flexi kit
From Chassis Brackets → To 2 x Front swivel bracket 1 x T-piece on rear axle
1 Line
From Master cylinder front port → To side of bias on chassis leg
1 Line
From Master cylinder bottom port → To N/S front chassis bracket
1 Line
From Master cylinder rear port → To O/S front chassis bracket
1 Line
From Front of bias valve on chassis leg → To rear chassis bracket
1 Line, 3 x Axle clips, (If caliper 1 x Banjo bolt and 2 copper washers which connect to the caliper) Drums do not require a banjo fitting
From T-piece → To O/S/R brake caliper or wheel cylinder if drums
1 Line, 2 x Axle clips, (If caliper 1 x Banjo bolt and 2 copper washers which connect to the caliper) Drums do not require a banjo fitting 1 x T-piece
From T-piece → To N/S/R brake caliper or wheel cylinder if drums
Product page
Complete Braided Brake Line kit for Land Rover Defender 90 200Tdi 1991-1993 LHD Bias Valve
All kit instructions are listed on the fitting instructions page.
Stuck on something?
If anything does not match what is in front of you, stop and ask before fitting.
Email pioneer4x4@outlook.com · Tel 01404 643149