FBS-053 Fitting Instructions — Defender 90 Td5 1998-2006 RHD Bias valve, Non ABS

Pioneer 4x4 · Fitting InstructionsFBS-053
Defender 90 Td5 1998-2006 RHD Bias valve, Non ABS

Bag-by-bag fitting instructions for your complete braided brake line kit. Every line is supplied in a numbered bag — work through them in order and check each run before you tighten anything.

Fitment
Model Engine Years Drive Spec SKU
Defender 90 Td5 1998-2006 RHD Bias valve, Non ABS FBS-053
Kit layout
FBS-053 brake line kit layout diagram
Read first

Before you start

Brakes are safety critical. Read the brake & clutch line fitting and safety guide in full before fitting — it covers routing and slack, tightening sequence, torque figures and bleeding. If you are not confident, have the kit fitted by a competent garage.

Front flexi fittings

Check what you selected for bag 1

Td5 kits are supplied to suit either male or female front flexi fittings, chosen at the time of order.

Bag 1 (the front caliper hard lines) is listed below, but it is only supplied if you selected male front fittings. If you selected female, your kit starts at bag 2 and there is no bag 1. To check which your vehicle has, see the male and female fitting explanation page.

Printable copy

Download these instructions

A print-ready A4 PDF of this page — fitment details, the kit layout diagram and the full bag schedule — to take out to the vehicle.

Download the FBS-053 PDF

Bag schedule

9 numbered bags

Bag1

2 x Front Caliper hard line replacements

From Swivel bracket → To Caliper

Bag2

3 Line flexi kit

From Chassis Brackets → To 2 x Front swivel bracket 1 x T-piece on rear axle

Bag3

1 Line

From Top right Bias valve ANR1415 as you look at it → To Rear chassis flexi bracket

Bag4

1 Line

From Bottom master → To bottom left Bias valve ANR1415 as you look at it

Bag5

1 Line

From Back master → To bottom Right Bias valve ANR1415 as you look at it

Bag6

1 Line

From Top left Bias valve ANR1415 as you look at it → To O/S/F chassis flexi bracket

Bag7

1 Line

From Front master → To N/S/F chassis flexi bracket

Bag8

1 Line, 3 x Axle clips, (If caliper 1 x Banjo bolt and 2 copper washers which connect to the caliper)

From T-piece → To N/S/R brake caliper

Bag9

1 Line, 2 x Axle clips, (If caliper 1 x Banjo bolt and 2 copper washers which connect to the caliper) 1 x T-piece

From T-piece → To O/SR brake caliper

Pioneer 4x4

Stuck on something?

If anything does not match what is in front of you, stop and ask before fitting.

Email pioneer4x4@outlook.com · Tel 01404 643149