FLK-001 Fitting Instructions — Defender 90 / 110 / 130 300Tdi 1994-1998

Pioneer 4x4 · Fitting InstructionsFLK-001
Defender 90 / 110 / 130 300Tdi 1994-1998

Bag-by-bag fitting instructions for your Pioneer 4x4 braided fuel line kit. Every line is supplied in a numbered bag — offer the kit up first, then work through the bags in order and check each run before you tighten anything.

Fitment
Model Engine Years Fuel system SKU
Defender 90 / 110 / 130 300Tdi 1994-1998 Diesel fuel lines FLK-001
Kit layout
FLK-001 braided fuel line fitted to the filter housingFLK-001 braided fuel line routing
FLK-001 banjo fittings at the fuel filter housing

The kit connects the side of the fuel filter housing to the lift pump, and the top of the housing to the injection pump, using banjo bolts and new copper washers.

Fitting detail

Old and new fittings

Offer the kit up and compare against the originals before removing anything.

Original fuel line fittingNew Pioneer 4x4 fuel line fitting
Read first

Before you start — fuel is flammable

Work in a well-ventilated area away from any source of ignition. Offer the new lines up to the vehicle and check them against the originals for length before removing anything. Drain the system, catch any spillage and keep fuel off the paintwork.

Fit using the new copper washers supplied, route without kinks or twists, and make sure every line sits in its original brackets and rubber bushes clear of the chassis and any moving parts. Bleed the system per the manufacturer's guidelines with fresh fuel, and check every connection for leaks before driving. If you are not confident, have the kit fitted by a competent garage.

Printable copy

Download these instructions

A print-ready A4 PDF of this page — fitment, layout and the full bag schedule — to take out to the vehicle.

Download the FLK-001 PDF

Bag schedule

2 numbered bags

Bag1

1 x Hose, 1 x M14 banjo bolt, 2 x Copper washers, 1 x 90 degree adapter

From Side of filter housing → To Lift pump

Bag2

1 x Hose, 1 x M14 banjo bolt, 1 x M12 banjo bolt, 4 x copper washers

From Top of filter housing → To injection pump

This kit

Product page

Fuel Filter to Pump WJP000220 Land Rover Defender 90, 110, 130 1994-1998 300 Tdi
All kit instructions are listed on the fitting instructions page.

Pioneer 4x4

Stuck on something?

If anything does not match what is in front of you, stop and ask before fitting.

Email pioneer4x4@outlook.com · Tel 01404 643149