Braided Brake Lines For Volvo XC90 4.4 AWD 2006-
SKU: BLK-VOL-013
Premium stainless steel braided brake line kit for the Volvo XC90 4.4 AWD 2006-, handmade in the UK as a direct replacement for your original flexible hoses.
Designed as a direct replacement for the original flexible brake hoses, this kit delivers improved braking feel, long-term reliability and exceptional corrosion resistance.
Unlike many alternatives that use zinc-plated components, Pioneer 4x4 brake line kits are built using high-quality stainless steel braided hose and stainless steel fittings throughout, for maximum durability in harsh road, towing, expedition and off-road environments. Every kit uses a PTFE inner liner with a protective coloured PVC outer coating for excellent resistance against moisture, mud, salt, abrasion and extreme temperatures.
Why braided lines?
A rubber brake hose swells slightly every time you press the pedal, and that expansion soaks up pressure that should reach the caliper — the cause of a soft, vague pedal. A stainless steel braided line with a PTFE core barely expands at all, so more of your pressure goes straight to the brakes. The result is a firmer, sharper, more consistent pedal — and the stainless braid and fittings shrug off the mud, salt and abrasion that rot ordinary hoses.
In the kit
- Stainless steel braided brake lines
- Stainless steel banjo bolts (on applicable kits)
- Copper crush washers where used by the vehicle
- Vehicle-specific installation components where applicable
- Installation guide
Running a lift? We'll make them fit
If your vehicle is running a suspension lift or raised ride height, standard-length lines can be too short — we can build this kit with extended lines to suit your setup. We also make custom lengths, fittings and configurations to order. Just get in touch with your requirements before ordering and we'll sort it.
Built to outlast the vehicle
- PTFE inner liner — resistant to heat, pressure, moisture and corrosion
- Stainless steel braiding — excellent strength and durability
- Stainless steel fittings — superior corrosion resistance vs zinc-plated alternatives
- PVC protective covering — protects against abrasion, dirt and harsh environments
- Improved brake feel — reduces hose expansion under braking pressure
- Suitable for road, off-road & modified vehicles
The numbers
- Line inner material: PTFE
- Line outer material: Stainless steel (303/304) with protective PVC cover
- Fittings material: Stainless steel (303/304)
- Temperature range: -70°C to 260°C (-94°F to 500°F)
- Inside diameter: 3.5mm (0.138")
- Outside diameter: 7.5mm (0.295")
- Maximum working pressure: 290 Bar (4206 PSI)
- Burst pressure: 870 Bar (12618 PSI)
- Minimum bend radius: 38mm (1.496")
Fitting instructions
Read our full brake & clutch line fitting & safety guide before installation — routing, slack, torque settings, bleeding and MOT notes, with diagrams.
Handmade in the UK, backed for life
Every Pioneer 4x4 stainless steel braided brake line kit is made to order in the UK and covered by a no-quibble lifetime warranty — complete confidence in the quality, durability and long-term performance of your brakes.
We ship from our workshop in Devon and post worldwide. All orders are fully tracked.
Dispatch times
In-stock items are dispatched within [1–2] working days. Our Land Rover full brake system kits are hand made to suit your exact vehicle and setup, so please allow 7–10 working days before dispatch on those.
Where we ship
UK, Europe, USA & Canada, Australia & New Zealand, and the rest of the world. UK smaller items go on Royal Mail Tracked; larger boxes and all international orders go by tracked courier.
Shipping costs — calculated at checkout by weight and size. Starting prices:
- UK — from £4.99 (Royal Mail Tracked) · larger items £14.99 courier
- Europe — from £18.00
- USA & Canada — from £26.99
- Australia & New Zealand — from £28.99
- Rest of World — from £28.99
All prices include VAT. Any import duties or taxes charged by the destination country are the customer's responsibility.