Braided Brake Lines For Land Rover Series 2a 109" Military / 1-Ton 1961-1971
SKU: BLK-LR-046M
Premium stainless steel braided brake line kit for the Land Rover Series 2a 109" Military and 1-Ton models with extended spring hangers, handmade in the UK with the correct longer military-specification front hoses.
- 2 x Fronts: 577681 — Military / 1-Ton extended spring hanger specification
- 1 x Rear: RTC3353 (also GBH302 / 235208) — LWB rear hose
- Thread type: 3/8" UNF throughout (single line system)
Designed specifically for Series 2a 109" Military and 1-Ton vehicles fitted with extended spring hangers. This kit uses the correct longer front flexible hoses for the increased axle-to-chassis distance, while retaining the correct LWB rear hose specification.
Unlike many alternatives that use zinc-plated components, Pioneer 4x4 brake line kits are built using high-quality stainless steel braided hose and stainless steel fittings throughout, for maximum durability in harsh road, towing, expedition and off-road environments. Every kit uses a PTFE inner liner with a protective coloured PVC outer coating for excellent resistance against moisture, mud, salt, abrasion and extreme temperatures.
Why braided lines?
A rubber brake hose swells slightly every time you press the pedal, and that expansion soaks up pressure that should reach the wheel cylinder — the cause of a soft, vague pedal. A stainless steel braided line with a PTFE core barely expands at all, so more of your pressure goes straight to the brakes. The result is a firmer, sharper, more consistent pedal — and the stainless braid and fittings shrug off the mud, salt and abrasion that rot ordinary hoses.
In the kit
- 3 x stainless steel braided brake lines (2 longer military-specification fronts, 1 LWB rear)
- Stainless steel fittings throughout
- Copper crush washers where used by the vehicle
- Vehicle-specific installation components where applicable
- Installation guide
Military / 1-Ton extended hanger models
This kit is for Series 2a 109" Military and 1-Ton vehicles with the extended spring hanger setup and a single line braking system using 3/8" UNF threads. For a standard civilian 109", order our standard Series 2a 109" kit. If your vehicle has been rebuilt with later Series III (July 1980 on) or Defender components it may be running metric threads, so get in touch if you're unsure.
Running a lift? We'll make them fit
If your vehicle is running a suspension lift or raised ride height, standard-length lines can be too short — we can build this kit with extended lines to suit your setup. We also make custom lengths, fittings and configurations to order. Just get in touch with your requirements before ordering and we'll sort it.
Built to outlast the vehicle
- PTFE inner liner — resistant to heat, pressure, moisture and corrosion
- Stainless steel braiding — excellent strength and durability
- Stainless steel fittings — superior corrosion resistance vs zinc-plated alternatives
- PVC protective covering — protects against abrasion, dirt and harsh environments
- Improved brake feel — reduces hose expansion under braking pressure
- Suitable for road, off-road & modified vehicles
The numbers
- Line inner material: PTFE
- Line outer material: Stainless steel (303/304) with protective PVC cover
- Fittings material: Stainless steel (303/304)
- Temperature range: -70°C to 260°C (-94°F to 500°F)
- Inside diameter: 3.5mm (0.138")
- Outside diameter: 7.5mm (0.295")
- Maximum working pressure: 290 Bar (4206 PSI)
- Burst pressure: 870 Bar (12618 PSI)
- Minimum bend radius: 38mm (1.496")
Fitting instructions
Read our full brake & clutch line fitting & safety guide before installation — routing, slack, torque settings, bleeding and MOT notes, with diagrams.
Handmade in the UK, backed for life
Every Pioneer 4x4 stainless steel braided brake line kit is made to order in the UK and covered by a no-quibble lifetime warranty — complete confidence in the quality, durability and long-term performance of your brakes.
We ship from our workshop in Devon and post worldwide. All orders are fully tracked.
Dispatch times
In-stock items are dispatched within [1–2] working days. Our Land Rover full brake system kits are hand made to suit your exact vehicle and setup, so please allow 7–10 working days before dispatch on those.
Where we ship
UK, Europe, USA & Canada, Australia & New Zealand, and the rest of the world. UK smaller items go on Royal Mail Tracked; larger boxes and all international orders go by tracked courier.
Shipping costs — calculated at checkout by weight and size. Starting prices:
- UK — from £4.99 (Royal Mail Tracked) · larger items £14.99 courier
- Europe — from £18.00
- USA & Canada — from £26.99
- Australia & New Zealand — from £28.99
- Rest of World — from £28.99
All prices include VAT. Any import duties or taxes charged by the destination country are the customer's responsibility.