Complete Braided Brake Line kit for Land Rover Defender 90 TD5 1998-2006 LHD ABS
SKU: FBS-044
This kit is hand built to order and is not an off-the-shelf item. Systems vary between vehicles and many need custom adaptations, so every kit is made up by hand for your setup. We aim to get kits made and shipped as soon as possible, but lead time can extend during busy periods.
Questions before ordering? Email pioneer4x4@outlook.com.
Premium stainless steel braided kit, handmade in the UK as a direct replacement for your original lines.
Premium stainless steel braided full brake system kit handmade in the UK for Land Rover vehicles. Designed as a complete replacement for the original hard brake line system while delivering improved braking feel, corrosion resistance, and long-term reliability.
Unlike many alternatives that use zinc plated components, Pioneer 4x4 full brake system kits are built using high-quality stainless steel braided hose and stainless steel fittings throughout for maximum durability in harsh road, towing, expedition, and off-road environments.
Why braided lines?
A rubber brake hose swells every time you press the pedal, soaking up pressure that should reach the caliper — the cause of a soft, vague pedal. A stainless braided line with a PTFE core barely expands, so more pressure goes straight to the brakes: a firmer, sharper, more consistent pedal that resists the mud, salt and abrasion that rot ordinary hoses.
- Full Set of Stainless Steel Braided Brake Lines
- Stainless Steel Banjo Bolts supplied on applicable kits
- Copper Crush Washers supplied where used by the vehicle
- Full Clip Kit designed to fit original Land Rover chassis holes
- Comprehensive Fitting Instructions
- Chassis retaining clips to secure the lines
- Rear axle clips
- Banjo bolts with copper washers, where required
Plug and play. Everything you need to fit it is included, with nothing else required to fit it.
All Pioneer 4x4 stainless steel braided brake systems are covered by a no-quibble Lifetime Warranty.
- Complete Brake System Replacement — Replaces factory hard brake lines with a complete stainless steel braided system
- Stainless Steel Construction — Superior corrosion resistance and durability
- PTFE Inner Liner — Resistant to heat, pressure, moisture, and corrosion
- Improved Brake Feel — Reduces hose expansion under braking pressure
- Full Clip Kit Included — Designed to fit original Land Rover chassis mounting points
- Suitable for Road, Off-Road & Modified Vehicles
- Hose inner liner: PTFE for excellent resistance to heat, moisture, pressure, and corrosion
- Outer hose construction: Stainless steel braided hose with protective PVC coating
- Fittings material: Stainless steel (303/304) for maximum corrosion resistance and durability
- Temperature operating range: -70°C to 260°C (-94°F to 500°F)
- Internal bore size: 3.5mm (0.138")
- External hose diameter: 7.5mm (0.295")
- Maximum working pressure: 290 Bar (4206 PSI)
- Burst pressure rating: 870 Bar (12618 PSI)
- Minimum bend radius: 38mm (1.496")
Fitting instructions
Read our full brake & clutch line fitting & safety guide before installation — routing, slack, torque settings, bleeding and MOT notes.
Step-by-step fitting instructions for this exact kit, listing every numbered bag and where each line runs from and to, are on the FBS-044 fitting instructions page. Instructions for the whole range are listed on the fitting instructions page.
Check which front flexi fittings your vehicle has before ordering. This kit is supplied to suit either male or female front fittings. The front caliper hard lines (bag 1) are only included if you select male fittings — if you select female they are not supplied, because they cannot be made to fit. How to tell which you have is on the male and female front flexi fittings guide.
Precision-made in the UK
Designed and manufactured in-house in the UK to upgrade and outlast the original part — part of our range of precision Land Rover fuel, brake, clutch and engineering components.
Made to order — 7–10 days until dispatch. Hand built for your vehicle, not an off-the-shelf item.
We ship from our workshop in Devon and post worldwide. All orders are fully tracked.
Dispatch times
In-stock items are dispatched within [1–2] working days. Our Land Rover full brake system kits are hand made to suit your exact vehicle and setup, so please allow 7–10 working days before dispatch on those.
Where we ship
UK, Europe, USA & Canada, Australia & New Zealand, and the rest of the world. UK smaller items go on Royal Mail Tracked; larger boxes and all international orders go by tracked courier.
Shipping costs — calculated at checkout by weight and size. Starting prices:
- UK — from £4.99 (Royal Mail Tracked) · larger items £14.99 courier
- Europe — from £18.00
- USA & Canada — from £26.99
- Australia & New Zealand — from £28.99
- Rest of World — from £28.99
All prices include VAT. Any import duties or taxes charged by the destination country are the customer's responsibility.